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基礎信息Product information
產品名稱：KEMET鑲樣機熱鑲嵌機
產品型號：ECOPRESS 50
更新時間：2024-08-18
產品簡介：
KEMET鑲樣機熱鑲嵌機ECOPRESS系列是全自動可編程的熱鑲樣機，配有單個或2個制模頭，機身有5寸或7寸HMI觸摸屏操作面板和電子液壓控制。ECOPRESS 50，ECOPRESS 100，ECOPRESS 200
產品特性Product characteristics
KEMET鑲樣機熱鑲嵌機ECOPRESS系列是全自動可編程的熱鑲樣機，配有單個或2個制模頭，機身有5寸或7寸HMI觸摸屏操作面板和電子液壓控制。部件鑲樣后可快速方便取出。 ECOPRESS鑲樣機可以兼容預制25-30mm的模塊，鑲樣的模塊可方便容易取出。
KEMET鑲樣機熱鑲嵌機系統有三大優點： 可以保護樣品邊沿個材料完整的表面特點。 可以填充樣品細孔 可以改善不規則樣品預制，尤其是自動的薄片預制尤為*進 鑲樣耗材包括了熱鑲樣設備和輔料，鑲樣設備有數控記錄鑲樣流程.
Hot Mounting Press
After cutting the specimen, the next step is mounting. The aim of mounting is to handle small or odd shaped specimens and to protect fragile materials, thin layers or coating during preparation as well as to provide good edge retention. Mounting produces specimens with uniform size so that it is easier to handle in automatic holders for further preparation steps.
Basically, two methods are available:
Hot Mounting
Cold Mounting
In hot mounting, the specimen is mounted under heat and pressure with a hot mounting press.
Ecopress Hot Mounting Press Catalogue
Cold mounting is preferred for samples which are sensitive to damage from heat and pressure (like coatings, PCB, etc.) Cold mounting resins are easy to use and require mixing which is then poured into a mould and allowed to set.
Ecopress Hot Mounting Press
Automatic Hot Mounting Presses
After cutting the specimen, the next step is mounting. The aim of mounting is to handle small or odd shaped specimens and to protect fragile materials, thin layers or coating during preparation as well as to provide good edge retention. Mounting produces specimens with uniform size so that it is easier to handle in automatic holders for further preparation steps.
In hot mounting, the specimen is mounted under heat and pressure with a hot mounting press.
All ECOPRESS models have electrohydraulic operation which does not require air. The sample is ejected fast and very smoothly. All hydraulic components are housed in a GRP glass reinforced plastic cabinet which is ergonomically designed.
ecopress 200 mounting press
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ECOPRESS 100/200 have preprogrammed moulding sequences built-in (factory set) from which you can choose according to your own applications. You only need to place the sample in the mould, select the program number for your specific application and depress the “Start” button. That’s it! ECOPRESS does the rest for you! After pressing the start key, the fully automatic program sequence is executed with the preselected parameters. The pressure, heating and cooling are automatically controlled and the total cycle time of a complete cool mount takes 8 to 10 minutes. The parameters can be changed and adjusted during the mounting process.
ECOPRESS 100/200 have additional capacity to store up to 99 operator-created programs. User-friendly program data and instructions are displayed on a large touch screen LCD.
ecopress features
Ecopress 100Mould cover Ecopress 100Mould cover Ecopress 200Bayonet mould closure
ECOPRESS 50 is a cost effective automatic digital mounting press with hydraulic pressure (requires no air). It is fully automatic and suitable for all current hot mounting materials used in materialography. User friendly touch - pad controls for mounting parameters provides high productivity with last parameter settings being retained in the memory.
ECOPRESS 50 is an easy to use automatic hot mounting press with one cylinder. It has HMI touch screen controls. Robust bayonet closure allows for quick and safe operation. ECOPRESS offers a wide selection of mould assemblies from 25 to 50mm in diameter.
自動熱鑲嵌機/
切割樣品后，下一步是安裝。 安裝的目的是處理小或異形的樣品，并在制備過程中保護脆弱的材料，薄層或涂層以及提供良好的邊緣保留性。 安裝產生尺寸均勻的樣品，以便在自動保持架中更容易處理進一步的準備步驟。
在熱安裝中，樣品通過熱壓機安裝在加熱和壓力下。
所有ECOPRESS型號都具有不需要空氣的電動液壓操作。 樣品快速，流暢地彈出。 所有液壓元件都裝在符合人體工程學設計的GRP玻璃鋼塑料柜中。
鑲嵌機
ECOPRESS 100/200具有內置（工廠設置）的預編程成型順序，您可以根據自己的應用選擇。您只需將樣品放在模具中，選擇特定應用程序的程序編號，然后按“開始”按鈕。而已！ ECOPRESS為您休息！按下開始鍵后，使用預先選擇的參數執行全自動程序。自動控制壓力，加熱和冷卻，*冷卻安裝的總循環時間為8至10分鐘。在安裝過程中可以更改和調整參數。
ECOPRESS 100/200具有額外的容量，可存儲多達99個操作員創建的程序。用戶友好的程序數據和說明顯示在大型觸摸屏LCD上。
ECOPRESS 50是一種具有成本效益的自動數字安裝壓力機，具有液壓（不需要空氣）。它是全自動的，適用于所有目前在材料中使用的熱固定材料。用戶友好的觸摸板控件用于安裝參數，可提供高生產率，同時zui后參數設置保留在存儲器中。
ECOPRESS 50是一種易于使用的自動熱壓機，帶一個氣缸。它具有HMI觸摸屏控制。堅固的卡口封閉可快速安全的操作。 ECOPRESS提供多種直徑為25至50mm的模具組件。
Ecopress 規格
Model | ECOPRESS 50 | ECOPRESS 100 | ECOPRESS 200 |
Number of moulds | 1 | 1 | 2 |
Max Pressure, (bar) | 300 | 300 | 300 |
Max. Temprature, ( 0C ) | 200 | 200 | 200 |
Heating Power, (W) | 1250 | 1250 | 2 x 1250 |
Water cooling | Yes | Yes | Yes |
Operation | Automatic/ Electrohydraulic | Automatic/ Electrohydraulic | Automatic/ Electrohydraulic |
Display | Digital Display | 5.7' HMI touch screen LCD | 5.7' HMI touch screen LCD |
Mould Assembly, (mm) | 25-50 | 25-50 | 25-50 |
模型 | ECOPRESS 50 | ECOPRESS 100 | ECOPRESS 200 |
模具數 | 1 | 1 | 2 |
zui大壓力，（bar） | 300 | 300 | 300 |
zui高溫度，（℃） | 200 | 200 | 200 |
加熱功率，（w） | 1250 | 1250 | 2x1250 |
水冷系統 | 是 | 是 | 是 |
操作模式 | 自動/電液壓 | 自動/電液壓 | 自動/電液壓 |
顯示 | 數字顯示 | 5.7″HMI觸摸液晶屏 | 5.7″HMI觸摸液晶屏 |
模具裝配 | 25-50 | 25-50 | 25-50 |
Cold Mounting Resin Systems
cold mounting
The Kemet range of cold mounting resins include acrylic and epoxy solutions. Cold mounting systems are particularly useful for delicate specimens that will not withstand the heat and pressure from a Hot Mounting Press, and are also a good way of producing high volumes of mounted samples since 1 mix can produce many samples
Type of Resin Application Cure Time Shrinkage Hardness Conductivity Colour Mix Ratios
KEP Epoxy General purpose epoxy with very low shrinkage 10h at 25C Low 75 Shore D N/A Clear 2:1 by weight
KEPT Epoxy Porous materials, coatings and electronic components 10h at 25C Low 75 Shore D N/A Clear 2:1 by weight
Acrylic CLB Conductive resin by SEM applications 30 mins Medium 62 Shore D Good Black 8:5 by volume
Acrylic VLST Low shrinkage, general purpose 10 mins Low 90 Shore D N/A Translucent 5:2 by volume
Acrylic VLB General purpose with fast cure time 10 mins Low 90 Shore D N/A Blue 2:1 by volume
Acrylic VLXB Ideal for hard materials 15 mins Very Low 96 Shore D N/A Blue 2:1 by volume
Acrylic Yellow Replication of sample surface 10 mins N/A 87 Shore D N/A Yellow 2:1 by volume
Type Colour Shrinkage Hardening Time Pack Contents Code
Acrylic CLB Black Low 15 minutes at 20ºC 1kg powder /
1 litre liquid 600714
1kg powder 600715
1kg powder 600716
Acrylic VLST Translucent Very low 10 minutes at 20ºC 1kg powder / 500cc liquid 600702
1kg powder 600735
500cc liquid 600736
Acrylic VLB Blue Very low 6 minutes at 20ºC 1kg powder / 500cc liquid 600703
1kg powder 600737
500cc liquid 600738
Acrylic VLXB Blue Very low 8 minutes at 20ºC 1kg powder / 500cc liquid 600704
1kg powder 600739
500cc liquid 600740
Acrylic Yellow Yellow – 8 minutes at 20ºC 1kg powder / 500cc liquid 600699
1kg powder 600741
500cc liquid 600742
KEPKit Transparent Very low 10 hours at 25ºC 1kg resin with 500g hardener 600410
KEPT Kit Transparent Very low 12 hours at 25ºC 1kg resin with 500g hardener 600411
